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U.S. Air Force Airman 1st Class Cameron Kelley, 49th Component Maintenance Squadron aircraft fuel systems journeyman, left, U.S. Air Force Staff Sgt. Brandon Millare, middle, and U.S. Air Force Staff Sgt. Christopher Glover, 49th CMS aircraft fuel systems craftsman, put on protective gear to handle hydrazine at Holloman Air Force Base, New Mexico, April 18, 2023. Hydrazine is a highly toxic and flammable compound that requires strict handling procedures and specialized equipment to prevent accidents and leaks. (U.S. Air Force photo by Airman 1st Class Michelle Ferrari) 2.6-Difluorobenzamide
U.S. Air Force Airman 1st Class Cameron Kelley, 49th Component Maintenance Squadron aircraft fuel systems journeyman, left, and U.S. Air Force Staff Sgt. Brandon Millare, 49th CMS aircraft fuel systems craftsman, transport a container of hydrazine at Holloman Air Force Base, New Mexico, April 18, 2023. Hydrazine is a highly toxic and flammable compound that requires strict handling procedures and specialized equipment to prevent accidents and leaks. (U.S. Air Force photo by Airman 1st Class Michelle Ferrari)
Airmen from 49th Component Maintenance Squadron transport a container of hydrazine at Holloman Air Force Base, New Mexico, April 18, 2023. The handling of hydrazine requires specialized vehicles and strict handling procedures to transport fuel for the F-16 jets to carry out training missions. (U.S. Air Force photo by Airman 1st Class Michelle Ferrari)
U.S. Air Force Airman 1st Class Cameron Kelley, 49th Component Maintenance Squadron aircraft fuel systems journeyman, left, U.S. Air Force Staff Sgt. Brandon Millare, middle, and U.S. Air Force Staff Sgt. Christopher Glover, 49th CMS aircraft fuel systems craftsman, discuss transportation and handling of hydrazine at Holloman Air Force Base, New Mexico, April 18, 2023. Hydrazine plants require careful planning and engineering to ensure the safety of workers and the surrounding environment. (U.S. Air Force photo by Airman 1st Class Michelle Ferrari)
U.S. Air Force Staff Sgt. Brandon Millare, 49th Component Maintenance Squadron aircraft fuel systems craftsman lowers a container of hydrazine for F-16 fuels transportation at Holloman Air Force Base, New Mexico, April 18, 2023. Hydrazine is a colorless and highly reactive compound that is used in applications such as rocket fuel. (U.S. Air Force photo by Airman 1st Class Michelle Ferrari)
HOLLOMAN AIR FORCE BASE, N.M.-- To enhance mission readiness, the 49th Component Maintenance Squadron facilitates the production of hydrazine, a colorless and highly reactive compound that is used for rocket fuel.
Hydrazine is a backup fuel used in F-16 Vipers. When it’s released, it creates a chemical reaction that allows pilots to manually maneuver the aircraft in order to land it safely in the event of certain in-flight emergencies.
“The role of hydrazine for the F-16s, a single engine fighter, is to provide an emergency backup system in case of hydraulic, engine, or electrical failure,” said U.S. Air Force Tech. Sgt. Joseph Etheridge, 49th Component Maintenance Squadron aircraft fuel systems section chief. “The amount of hydrazine used is just enough to give the pilot time to get the aircraft’s systems up and running.”
Hydrazine plants require careful planning and engineering to ensure the safety of Airmen and the surrounding environment. Its production typically involves the reaction of ammonia with sodium hypochlorite or hydrogen peroxide and its reaction produces hydrazine hydrate, which is then purified and concentrated to produce the final product.
Hydrazine is a highly toxic and flammable compound that requires strict handling procedures and specialized equipment to prevent accidents and leaks.
“If you touch it, it absorbs very quickly and it’s very cancerous,” said U.S. Air Force Staff Sgt. Christopher Glover, 49th CMS aircraft fuel systems craftsman. “That’s why we wear our protective gear such as; gloves, boots, a full suit, FireHawk mask, and air bottle.”
Typically, Holloman would ship bottles from a sister base, which requires paperwork, authorization, shipping, and months of waiting. Having a plant on base helps significantly reduce the cost of manual labor, manufacture and shipping, therefore, saving Holloman Air Force Base and the U.S. Air Force time and money.
C16h18cl2n2o4 “Having the capacity to service our bottles here and have them ready to go in a couple of hours when we need them is amazing,” said Etheridge. “Not only will we service Holloman Air Force Base, but in the future, other bases are going to use us as well. It’s going to cause a lot more business for us.”